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content/blog/experience-buying-a-chinese-bike-frame/index.md
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content/blog/experience-buying-a-chinese-bike-frame/index.md
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---
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date: 2019-06-24
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title: Experience Buying a Chinese Bike Frame
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category: cycling
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tags:
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- cycling
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- diy
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featured_image: https://assets.cowley.tech/file/cowley-tech-assets/IMG_20190517_121211026_HDR.jpg
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---
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I've recently decided to change my bike frame as I developed a tendonitis due to my
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beloved Felt F95 actually being too big. As we are also looking to buy a house,
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my budget was quite limited. This put a nice shiney Cannondale SystemSix well out of
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my reach, so I decided to give a Chinese frame a try.
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This is not as shocking as it sounds because of the realities of the bike market.
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## How does the market actually work?
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Most frames are built in the far east, with the majority being built in China. Even the
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expensive Italian Pinarello that Chris Froome and co. ride is built in China. The
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problem is that carbon is difficult and the expertise to work with it has ended up
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in just a few places. If you want 10 things made, you go to the UK (thanks to Formula 1),
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but if you want more then China is really your only option. Carbon manufacture is labour
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intensive and China basically has the mixture of expertise and low wages to make
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it viable. Additionally, the mold is **really** expensive.
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So how does this map on to the bike market? You have a few tiers, the exact details of which
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are not exactly public knowledge:
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- The biggest companies (Giant, Merida) make everything themselves. To my knowledge, these
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are the only two.
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- Next down you have companies that do all their own R&D and own the mold. I think the likes
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of Trek and Specialized occupy this space. The fact that they own the mold means that the
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factory will only make a Specialized Tarmac shaped bike for Specialized.
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- Another step down are those who do all the R&D, but do not have the capital to buy the
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mold. The factory builds the bikes for the company, but (as they own the mold) they can also build
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them for themselves. My feeling is that Pinarello occupy this space. This is why *Chinarellos* are
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a thing.
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- Finally you have what are called *Open Mold* frames. These are frames that a factory offers to
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to anyone. If you want to start a bike brand you basically choose a frameset off the menu. This
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is how companies like Ribble work. Some of these factories will also allow a consumer to buy a
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single frame.
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Some will say that the mold is only part of the story. That the important part
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is the layup and that is what you pay for. This is totally true, but I would also
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say that the factory will have learnt a particular way of laying the sheets for
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the major "manufacturer" and they will probably not modify it for their own
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frames. Also, the Chinese have a culture where the ability to perfectly reproduce
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something is highly respected. This will apply to the carbon layup as well as the
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form.
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# Buying/waiting/unboxing
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It is those open mold frames that allow us consumers to get some super bargains.
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For no really logical reason, I felt that Ebay was too risky, so I jumped on
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Aliexpress and found a [Winice R03](https://www.aliexpress.com/item/32804420408.html) which
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appealed to me aesthetically and financially.
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So how has it gone? To be honest, it was mixed. I had a lot of messaging back and forth with
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the seller and they were very reactive (even the english was pretty good). Aliexpress
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does not allow PayPal, but the seller did, so I sent them a payment and within a
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couple of hours I had a photo of my frameset ready to ship. The following morning
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I had a shipping number and was getting gradually more excited. It arrived about
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few days later having sat in Customs a Charle De Gaul airport for 2 of those days.
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It was packed pretty well, with everything nicely wrapped and well protected.
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<img class="article-image" src="https://assets.cowley.tech/file/cowley-tech-assets/IMG_20190507_194628800.jpg" />
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I spent a while carefully unwrapping everything and spent a bit too much time admiring it.
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I had a nice pseudo-aero frame, matching seat post and a fork with a tapered carbon steerer.
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A nice touch is that the seat post has a high friction material down the front to stop it
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slipping. Apparently that is a common problem not just with Chinese frame, but a lot of
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aero frames that have non-standard clamps, so I was pretty happy to see that. In the box I
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found a little box with the headset bearings and the seat post clamp.
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I had a good look over everything and it all seems well put together. Looking
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inside with a torch and best as I could, it appears to be clean on the inside
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with no bits of bladder or bad finishing. Obviously, my next step was to put them
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on the old kitchen scales:
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<img class="article-image" src="https://assets.cowley.tech/file/cowley-tech-assets/IMG_20190507_195902700.jpg" />
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<img class="article-image" src="https://assets.cowley.tech/file/cowley-tech-assets/IMG_20190507_195311178.jpg" />
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<img class="article-image" src="https://assets.cowley.tech/file/cowley-tech-assets/IMG_20190507_195038057.jpg" />
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- Frame: 1100g
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- Fork: 380g
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- Seat post: 140g
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So 1620g in total, not bad for the price.
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# Building
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I will not put any photos because, to be honest, my garage is a mess. It is really
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just a bike build though, of which there are many videos on [YouTube](https://www.youtube.com/watch?v=hhRYMx2gjs0)
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that are better than mine would be. My plan was to move all the components of my
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Felt over to the Winice, most of which went according to plan.
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The first thing I did was put the fork in along with the headset bearings. These
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pretty much dropped into place, although the bottom bearing needed a little
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pressure from the fork (but not a lot). I put the stem on gently just to hold everything in place
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as my toothless hacksaw blade had not arrived yet, so I could not cut the steerer down.
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This was definitely necessary:
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<img class="article-image" src="https://assets.cowley.tech/file/cowley-tech-assets/IMG_20190507_210039005.jpg" />
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The seat post obviously went straight in and I slightly tightened the two bolts
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to hold it in place. This was not really necessary though, as it is pretty solid
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anyway. Also, it was very long so I noted that I would need to cut it down slightly
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when I came to cut the steerer.
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One difference was the bottom bracket as the Felt has threaded BSA, but now
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now I have PF86. This works out pretty well as I could easily re-use my Tiagra
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crankset and I needed new bearings anyway. I thought about getting a flashy
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ceramic one from Aliexpress, but that was just a step to far for me. I ended up
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getting the [basic Shimano model](https://www.chainreactioncycles.com/shimano-bb71-road-press-fit-bottom-bracket/rp-prod61803).
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Many people will tell you that you have to use a special tool to press BB bearings
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in and, if you don't, the world will end. This was a cheap build though, so I used my
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home-made press - a long bolt, with a selection of washers. This worked perfectly and
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(spoiler alert) there is absolutely no creaking.
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Next up was to run the cables, which was a new experience for me having never
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had internally routed cables in my life. To this end I called
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in my "engineer in training" (aka, my 12 year old son) and we set to work. I started by
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simply running a gear cable as normal, but I had already put the crankset in place,
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so there was no way the cable was going to come out at the bottom bracket shell. So we
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scrapped that idea and threaded an old cable in reverse. As the cable ports near the head
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tube were larger, we were able to get an old spoke in and hook the cable out. I could now use
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that to pull the actual cable for the front deraillleur. We did the same trick for the rear
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derailleur, but fell foul at the rear axle. Again, removing the exit port gave a few more
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milimetres to play with. After a lot of complaining and frustration, all of a sudden the
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cable popped out and we celebrated with a cup of tea for me and an orange juice for my
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slave/son.
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Oddly enough the rear brake cable just worked as that has a guide. Why there is one for
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the brake, but not the gears I cannot explain. I would add that, according to the photos
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on AliExpress, this frame comes with cable-guides all-round:
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<img src="https://assets.cowley.tech/file/cowley-tech-assets/big-discount-2018-New-road-bike-frameset-black-matt-road-bicycle-frame-toray-full-carbon-fiber.jpg" class="article-image" />
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Despite all the hassle, I do like the internal cables - it looks great. In the future I
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can simply use the old cables to pull new ones though.
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> Note: run the cables before you install the crankset.
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Once all the cables were in place, I moved onto the derailleurs. The rear was completely
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free of surprises. I attached it and was able to line everything up with no issues. It
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just took a couple of turns of the limit screws.
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The front derailleur was a different story though.
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<img src="https://assets.cowley.tech/file/cowley-tech-assets/IMG_20190525_211249774.jpg" class="article-image" />
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You can see in the photo that the bolts for the mount itself have round heads. As a result,
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the derailleur body fouls on them and it is impossible to line it up correctly with
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the chain ring. This was not a major problem, as I could simply replace them with some
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counter-sunk M5x15 bolts I had in stock. Once that was done, all was well.
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Next up I decided to install my saddle and this was the biggest stumbling block.
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The seatpost clamp came as 2 parts, 2 bolts to hold them in place and a pair of cylinder
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nuts. These did not actually correspond to what was needed. Specifically, the bolt
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that is at the front and threads down into the seat post. Both bolts included were M6,
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**but** the thread cut into the seat post was for an M7. So, obviously, it did not fit:
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{{< video "https://assets.cowley.tech/file/cowley-tech-assets/VID_20190508_162433918.mp4" >}}
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This sent me once again searching around in my box of bits for a single M7x50 bolt. However,
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M7 is an incredibly rare diameter. I eventually found an Amazon store in Germany that would
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sell a pack of 10 for €26 - a lot for a single bolt (I will probably never use the other 9).
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Once they arrived, I was able to continue the build. As you can see from the video above,
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the front bolt goes in from the top. Fortunately I have a saddle with a cutout, but without
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that I am not sure how one would actually get an allen key on to the bolt as the saddle
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would be in the way. It holds securely though, so in the end all is good.
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# How Does It Ride?
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This is the important bit isn't it. I won't mince words: it is brilliant.
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It is much smoother than the aluminium Felt, but also really stiff. I am sure a SuperSix or a
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Tarmac would be at least as good, but certainly not 5 times as good. Admittedly, I have been off
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the bike for several months, so have lost a LOT of power (about 30-40%), but I cannot get the
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thing to flex.
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When I stamp on the pedals it leaps away as fast as I am currently capable and has plenty in
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reserve. As I get my strength back (and lose the kgs I've gained) I think it will improve with
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me. Going down hill it is fast and precise. I have got it up to 70km/h for now with not
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even a hint of speed wobble.
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Going up there is no doubt that it is not the bike that slows me down. It is a budget
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build, so is not particularly light (Tiagra cranks for example). Honestly, I am struggling
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with a lowered power-to-weight ratio, but I will definitely be upgrading various components
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to make it lighter.
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It is kind of aero - the seat tube hugs the rear wheel, and it has aero cross-section tubes. The
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seat post is tear drop shaped, other tubes have Kamm-tails. I have not seen any aero testing,
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but it certainly feels fast. I do think I have lot a little less speed that I should have done.
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Despite all this, it is pretty comfortable. I am still running 23mm tyres and there is definitely
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space or 25mm, may be 28. I have not changed because my GP4000s were still nearly good
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as new, so I will run them down. TYre size makes a big difference, but I do not have
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any excessive vibrations - less than the Felt. I'm looking forward to trying it with
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25s though.
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It certainly does not have anything "special" about its ride. It does not have an
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intangible "italian stallion" flair, nor does it feel like I am on a magic carpet and
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I could not care less - I am an engineer, not an artist. This frame is stiff, light and
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fast, but also comfortable.
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A common complaint with carbon frames is that the seat post slips. This has not at all been
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the case for me and it is solid as a rock.
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# Conclusion
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The negative:
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- Despite what is on the Aliexpress photos, there are no guides for the internal cables
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- Wrong bolts included for the seat clamp.
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- Round head bolts for the front derailleur mount inhibit alignment of the derailleur
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- The supplier refused to accept any responsibility for the wrong bolts.
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Pros:
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- Fast
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- Stiff
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- Comfortable.
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Some of the negatives are pretty major - the seat post clamp bolts in particular. This means
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that frame is more expensive than its sticker price. I wish it had a threaded bottom bracket.
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Given what I paid for it though, even with the ridiculously expensive bolts, I really feel I have
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got an absolute bargain.
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Would I recommend this route for everyone? Honestly no. You have to be happy working on your
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bike. Not only do you have to build it up yourself, but I can almost guarantee that no
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bike shop will ever want to work on it. There were techincal issues with the build that
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I had to resolve myself. I am that way inclined though, so it is not a big problem for me. If
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you are not, then stick to Specialized, Trek, Cannondale et al. You will get a great bike
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and great service. If however, you are techically inclined and have a decent tool kit, I
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wholeheartedly recommend going the Chinese open mold route. You get a **lot** of bike for
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your money.
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This is a frame which will happily take better equipment, which I every intention of putting
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on it. A pair of chinese, deep-section, carbon wheels are very tempting.
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## Aside: What tools I had to buy
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I had a pretty well stocked toolkit before, but I still needed to get a few things:
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- [Torque spanner](https://www.chainreactioncycles.com/fr/en/x-tools-t-bar-torque-wrench-1-12nm/rp-prod175042)
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- [Toothless saw blade](https://www.chainreactioncycles.com/fr/en/birzman-carbon-saw-blade/rp-prod172284)
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I probably should have bought a [bearing press](https://www.chainreactioncycles.com/fr/en/x-tools-press-fit-bottom-bracket-installer/rp-prod155423) but I did not. Instead I did something like [this](https://www.youtube.com/watch?v=HGfvO-ztoT4) which works fine, but you have to be careful to ensure the cups go in straight.
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